automating Robot-Assisted Wiring Harness set

Customized robot harness according to your drawing or sample requirements.
Wire: UL1015, UL1007;
Connector: tubular terminal KT, spring terminal;
Application fields: sweeping robots, mechanical arm robots, industrial robots, etc.;
Name: Robot wire harness; Processing technology: riveting, assembly and molding;
Customized according to customer needs: wire harness length, specifications, color, etc.;
Wire harness exterior: heat shrink tubing;
Wire: UL1015, UL1007;
Withstand voltage: DC300V, 10 milliseconds;
Connector: tubular terminal KT, spring terminal;
On-resistance: ≤2 ohms;
Waterproof grade: IP67;
Insulation resistance: ≥10 megohm;
Plug and unplug cycle: ≥5000 times;
Salt spray test: ≥48 hours;
Application areas: sweeping robots, mechanical arm robots, industrial robots, etc.

Robot wire harness drag chain cables are mainly suitable for occasions with frequent movement and bending. Because more ordinary cables should have: high flexibility, oil resistance, shallow water resistance, moisture resistance, UV resistance, excellent weather resistance, low temperature resistance, wear resistance, and the ability to withstand heavy mechanical external forces. The cable has faster acceleration and stronger bending resistance than ordinary flexible cables.

The robot wire harness has characteristics such as high torsion resistance. It is cleverly routed between the curved robotic arms and can withstand a large number of bends, which greatly increases the service life of the equipment.

Product certification: UL, IPC620, IP67, REACH, ROHS2.0, MASDS

Company honors and qualifications: National High-tech Enterprise, UL, IPC620, ISO9001, ISO14000, ISO13485, IATF16949, etc.

Robot wiring harness refers to the cable and wiring harness system used to connect various parts and components of the robot. It includes multiple wires, connectors, protective sleeves and other accessories used to transmit power, signals and data to achieve robot movement, control and communication.

The process flow for manufacturing robot wire harnesses typically includes the following steps:
Design and planning: Design the layout, connection methods and electrical characteristics of the wiring harness according to the needs and functional requirements of the robot. Consider factors such as wire cross-sectional area, length, color coding and number of conductors.
Material preparation: Select high-quality wires, connectors, protective sleeves and other accessories suitable for robotic applications. Ensure materials comply with relevant industry standards and specifications.

Wire processing: According to the design requirements, the wires are peeled, cut and soldered. Make sure the wire ends have good electrical contact and wire insulation.

Connector assembly: Insert the wire into the connector, and assemble and fix the connector. Ensure good contact and stable connection between connector and wire.
Sleeving Installation: Place protective sleeves or sheaths over wire harnesses to provide physical protection and electromagnetic shielding of the wires. Make sure the wire harness is sufficiently flexible and abrasion-resistant.

Quality inspection: Strict quality inspection and testing of manufactured wire harnesses, including wire connectivity testing, insulation testing, electrical parameter testing, etc. Ensure that the wiring harness meets design requirements and relevant standards.

Labeling and packaging: Label and package the wiring harness for easy installation and use. Identification usually includes information such as conductor function, color coding, and length.